«Connected Components Building Blocks Important User Information Solid-state equipment has operational characteristics differing from those of ...»
Connected Components Building Blocks
Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from
your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Allen-Bradley, Rockwell Software, Rockwell Automation, TechConnect, ColorSight, Guardmaster, Lifeline, Kinetix, MicroLogix, MultiSight, PanelView, PowerMonitor, PowerFlex, ProposalWorks, RAISE, RSEnergyMetrix, RSLinx, RSLogix, SMC, and Ultra are trademarks of Rockwell Automation, Inc.
About This Publication This quick start is designed to provide a way to implement common control tasks by aiding in the selection of products and providing access to panel and wiring information. Each section is designed with a different task as a standalone machine, or implemented in a larger system.
To assist in the design and installation of your system, application files and other information are provided on the Connected Components Building Blocks Overview DVD, publication CC-QR001. The DVD provides bills of materials (BOM), CAD drawings for panel layout and wiring, control programs, Human Machine Interface (HMI) screens, and more. With these tools and the built-in best-practices design, the system designer is free to focus on the design of their machine control and not on design overhead tasks.
The beginning of each chapter contains the following information. Read these sections carefully before
beginning work in each chapter:
• Before You Begin - This section lists the steps that must be completed and decisions that must be made before starting that chapter. The chapters in this quick start do not have to be completed in the order in which they appear, but this section defines the minimum amount of preparation required before completing the current chapter.
• What You Need - This section lists the tools that are required to complete the steps in the current chapter.
This includes, but is not limited to, hardware and software.
• Follow These Steps - This section illustrates the steps in the current chapter and identifies which steps are required to complete the examples.
Additional Resources These documents contain additional information concerning related products from Rockwell Automation.
Table 1 - Resources for Hardware Resource Description MicroLogix 1100 Installation Instructions, publication Provides information on installing the MicroLogix™ 1100 Programmable Controller.
1763-IN001 MicroLogix 1400 Installation Instructions, publication Provides information on installing the MicroLogix 1400 Programmable Controller.
1766-IN001 PanelView Component Installation Instructions, Provides information on installing the PanelView™ Component HMI Terminals including wiring, publication 2711C-IN001 grounding, and troubleshooting.
You can view or download publications at http://www.rockwellautomation.com/literature. To order paper copies of technical documentation, contact your local Allen-Bradley® distributor or Rockwell Automation sales representative.
For more Connected Components Building Block quick starts, refer to this table and to the Connected Components Building Blocks at http://www.rockwellautomation.com/components/connected/blocks.html.
Table 2 - Additional Connected Components Building Blocks
Table 2 - Additional Connected Components Building Blocks Resource Description Energy Management Connected Components Building Provides an example of how to use a connected component with a PowerMonitor™ 1000 device for Block – PowerMonitor 1000 Quick Start, publication energy management.
CC-QS017 Simple Motion Control via EtherNet/IP with Kinetix 300 Demonstrates a simple motion control application using connected components and the Drives Connected Components Building Block Quick Start, Kinetix® 300 drive.
publication CC-QS018 Energy Management Connected Components Building Provides an example of how to use a connected component with a PowerMonitor 1000 device and Block – Plant Power Metering System Quick Start, RSEnergyMetrix® software for energy management.
publication CC-QS019 Error Proofing: MultiSight Inspection Solution Connected Demonstrates implementation of 48MS MultiSight sensors with a MicroLogix controller and a Components Building Block Quick Start, publication PanelView Component terminal, where all devices communicate via the Ethernet network.
CC-QS020 Energy Management Connected Components Building Provides an example of how to use a W.A.G.E.S. MicroLogix controller and PanelView Component Block – W.A.G.E.S. Energy Solution Quick Start, publication terminal with a PowerMonitor 1000 device and RSEnergyMetrix software for energy management.
CC-QS021 Simple Safety with Guardmaster® MSR57P Speed This Quick Start illustrates an example of a retrofit to an existing PowerFlex 40P drive-based position Monitoring Safety Relay Connected Components Building control application, based on the Position Control Connected Components Building Block, publication Block Quick Start, publication CC-QS022 CC-QS003.The retrofit described in this Quick Start adds the MSR57P Speed Monitoring Safety Relay and a Lifeline™4 cable pull switch to the application.
Energy Management Connected Components Building Provides an example of how to use a Capacitor Bank MicroLogix controller and PanelView Component Block – Capacitor Bank Controller Application Quick Start, terminal with a PowerMonitor 1000 device and RSEnergyMetrix software for energy management.
Product Selection Introduction This chapter helps you determine which hardware components you need for this connected component building block (CCBB).
Installing Your Connected Components Building Blocks DVD Before you begin exploring this building block, you need to install you Connected Components Building Blocks DVD, publication CC-QR001. If you don’t have the DVD already you can order it online at http://www.rockwellautomation.com/components/connected/blocks.html.
Insert the DVD into your computer’s DVD drive and follow the installation instructions.
You can also receive periodic content updates by registering for current updates when you install the DVD.
What You Need
• ProposalWorks™ utility to complete quote requests and access product information.
• Personal computer with Internet access.
• Other selector tools such as:
– CrossWorks utility.
– Industrial Computer Selector.
– Operator Interface Selection Tool.
– Programmable Controller Family Selector.
• Application-specific Connected Components Building Block Quick Starts. Refer to Additional Resources on page 7 for a listing of available quick starts.
• Connected Components Building Blocks Overview DVD, publication CC-QR001.
You can access these selector tools at http://www.rockwellautomation.com/en/e-tools/.
Follow These Steps Follow these steps to access the ProposalWorks utility and select your required components.
Using ProposalWorks Utility to Adjust Your Bill of Material You’ll need to complete your bill of materials (BOM) in the ProposalWorks utility for this building block.
Load Files to Your Personal Computer Follow these steps to access the ProposalWorks utility.
1. Open your web browser and go to http://www.rockwellautomation.com/en/e-tools/.
2. Choose the ProposalWorks utility.
You can either click Download or Order. By clicking Download, you will receive updates periodically.
3. Click Download and follow the instructions provided.
4. Click Install.
5. Check the programs you want to install on your personal computer.
6. Click Next.
Open the ProposalWorks Utility File
1. Double-click the program file name for the building block you are going to work with.
The BOM dialog box appears in the ProposalWorks utility.
2. Review the list of products and modify them, including adding and deleting products, to match the needs of your application.
If you click a product entry, a dialog box similar to the following appears. You can make product changes by clicking the product features.
3. If you need additional features to help make your product selection, choose LibrariesProduct LibraryStandard Products from the ProposalWorks menu bar.
If you need assistance in making a product selection, contact your local Allen-Bradley representative.
4. After you have all of the products you need, choose Generate Project Proposal from the RFQ menu.
A product Request for Quote is generated. Contact your local Allen-Bradley representative for ordering and delivery information.
Hardware Components Specifications For a listing of product specifications, refer to the BOM list or product documentation available from http://www.rockwellautomation.com/literature.
Additional Resources Refer to page 7 for a listing of product and information resources.
Helpful Links Helpful links for the building blocks are accessible from the Connected Components Building Blocks Overview DVD, publication CC-QR001.
Hardware Planning and Design Introduction In this chapter, you design and install your connected components building block (CCBB). Use the CCBB-specific CAD drawings as a reference guide and a starting point for your machine-specific control-panel layout and wiring connections. The supplied drawings are based on the ProposalWorks CCBB-specific bill of materials (BOM).
In addition, as you configure the BOM for the particular needs of your machine, you can modify the control panel layout and wiring connection drawings that are provided.
Before You Begin Complete your Allen-Bradley hardware BOM selection, as described in Chapter 1, including acquiring the hardware.
You need to be proficient at understanding, building, and wiring from CAD drawings.
IMPORTANTYou need to be mechanically and electrically proficient at building and wiring control panels.
You need to be proficient at selecting the appropriate components if modifications to the standard BOM are necessary, making system design changes and validating the overall control panel design.
What You Need
• A personal computer with CAD software installed that is capable of working with AutoCAD and AutoCAD electrical drawings (to view and modify drawings) or AutoCAD DWG TrueView viewer (an AutoCAD file viewer is available at http://www.autodesk.com).
• The Connected Components Building Blocks Overview DVD, publication CC-QR001, or access to the CCBB-specific CAD drawings available from http://www.rockwellautomation.com/components/connected/blocks.html.
• The Allen-Bradley hardware listed in your BOM.
• Any hardware, including tools, necessary to complete and wire your control panel.
• Application-specific Connected Components Building Block Quick Starts. Refer to Additional Resources on page 7 for a listing of quick starts.
Control Panel Layout The CAD files, available in DWG format, are available to assist you in component layout and wiring of your control panel. The control panel layout drawing is designed to optimize panel space and to minimize electrical noise.
Load and Modify CCBB-specific CAD Files You can load the CCBB-specific CAD files from the Connected Components Building Blocks Overview DVD, publication CC-QR001, or from http://www.rockwellautomation.com/components/connected/blocks.html.
Follow this procedure to load the CAD files.